Rhenus Special Coolant for efficient Composite Machining

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Rhenus Special Coolant for efficient Composite Machining

Composite machining with rhenus special coolants — up to 60% higher feed rate and four times more parts produced
State-of-the-art machining processes rely on efficient machining of composite materials. Analyses show that conventional machining processes, such as dry machining or minimal-quantity lubrication, often deliver sub-optimal quality. By contrast, the use of special coolants demonstrates significant advantages in the process, meaning it is often the superior alternative.

COMPOSITE MACHINING.

Rhenus Composite Machining.
PDF | 1.2 MB | 2017

Rhenuslub Composite Carbon Brochure


Improve machining quality, reduce cost of waste
The machined workpieces made from composite materials are associated with a high degree of added value. As such, poor quality components and a high level of tool wear often generate very high costs. This makes these advanced materials less competitive.
What’s more, dry machining in particular generates large amounts of fine dust, which is associated with significant health risks. The process of removing this fine dust from the machining centres involves the use of highly complex extraction and filter systems. These costs can be avoided by using coolant.
Using special coolants has a direct and positive impact on the quality of the cuts and drillings, the cost per hole, the process costs and costs of waste, as well as other key process figures.
Composite machining with rhenus special coolants

Materials for machining

Carbon fibre reinforced polymers (CFRP)
Glass fibre reinforced polymers (GFRP)
Combined lightweight construction materials/stacks

Process-related benefits

Scope to use existing machinery
Possible to retain existing processes for wet machining
Possible to use existing toolsScope to contribute to fail-safe strategies when machining sensitive components

Quality and cost benefits in the machining process

Reduced tool wear minimises tool costs
Higher feed rate results in increased cutting speeds and therefore shorter production times
Special rinsing effect keeps the machine room cleaner
Less rework necessary as delamination is avoided
Increased component quality
Improved health and safety and working environment during use whilst maintaining compatibility with specific aerospace alloys
rhenus special coolants for the composite machining process

rhenus XY 190 FC
rhenus XT 46 FC

 

Up to 60% higher feed rate and four times more parts produced
Absorbs fine dust, improves health and safety.
When it comes to the essential issue of health and safety in the workplace, the benefits of this machining process are obvious:
Optimal dust formation during machining
Prevent potentially carcinogenic dry dust from forming in the workplace
Maximum acceptance among process owners and machine operators